cameron ball valve greasing procedure

0000106695 00000 n 0000028081 00000 n ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! << /Form Do 0000194340 00000 n Main Menu. 1/`ZF(84v /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, /P 0 %PDF-1.3 >> 0000108889 00000 n /R0 gs hbbd``b`$ ^X Yez@c 0000027257 00000 n 0 Or the grease can become hard locking up stem and much more. 0000199855 00000 n /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] On gear operated valves, . 5 0 obj /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Ball Valves. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. >> 0000151392 00000 n With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. View catalogue. These are observed by the operator and the mounting companies. The actuator sits on top of the valve body and operates the valve via compressed air. 3.1.2.3. 0000203800 00000 n 62 0 obj <>stream Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. endobj If the pressure climbs up significantly, stroke the valve and see if it goes down. After valve is tested and drift is set, it will be prepared to have the body cavity greased. 0000001268 00000 n b. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. % ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} hbbd``b`z$A*`>$^ h Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream /Pages 62 0 R /P 0 While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 2. 0000073085 00000 n View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Benefits of Maintaining Your Ball Valves 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. stream Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. 7#fzT4|Yyo{>=j xB,d} 0000205177 00000 n >> 0000233247 00000 n ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream Looking for a replacement part or a specific model? 0000029196 00000 n Flanged Floating Ball. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. valve torque. ?_OK^\M?=}zt` 'e?No 0000074182 00000 n CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. 135 0 obj trailer Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. Purge the cleaner by injecting an equal amount of lubricant or sealant. 2 - Ball Seats B. 0000111907 00000 n 0000028354 00000 n Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Each kit contains the following parts: A. Regular and preventative maintenance has a direct impact on your ball valves lifespan. 64 72 Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Reactive Maintenance Services. 0000149989 00000 n CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. When ordering 0000003274 00000 n At this stage, you should make sure that the lube is being injected directly into the valve and that there . In most cases, actuators will far outlive the ball valves they control. << endobj :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN /N 20 /Root 65 0 R 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. Most gases are lethal in high concentrations. 0000108616 00000 n ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 0000003496 00000 n 3.1.2.4. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. The actions should be smooth without any binding of the stem through full travel. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 0000143067 00000 n Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. 0000195164 00000 n 0000201245 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 0000110810 00000 n The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. startxref sales representative to obtain maintenance procedures. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. Procedure. The system temperature/pressure rating will affect the material of your chosen ball valves. )L^6 g,qm"[Z[Z~Q7%" 0000102906 00000 n % 0000201813 00000 n 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . What is a Valve Connection? 0000006556 00000 n Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Full valve management services. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 2152 2000 is a lubricant ONLY has excellent resistance to liquids. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 0 One is located at the stem area and the other seat area, like the picture shown below. hwTTwz0z.0. 0000109986 00000 n The handle allows you to control grease and flush flow into the valve. View catalogue. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. are achieved by injecting while the valve is in the full open or full closed position. Follow company approvedventing and safety procedures when venting product to atmosphere. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? Every three months if the valve is operated infrequently. NEVER use excessive force or torque when trying to turn a seizedvalve. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Purge valve cleaner from the system after use. 5. d. 0000100685 00000 n Also ideal for equalizingpressure when servicingwellhead gate valves. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000191830 00000 n Service Personnel are available to assist you with Valve Maintenance Programs. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. Installation in the pipe 1. Every 1000 cycles if the valve is operated more than ten times a day. incase there are any requirements ,please send your enquiries to info@val-lubric.com. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. /Size 136 We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. 8  ' G~3 # W+x- '' 7 ` q i impact on your ball.. Your valves is experienced and knowledgeable in ball valve installation and maintenance of their durability perhaps... 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There are any requirements, please send your enquiries to info @ val-lubric.com purge the cleaner by injecting the! Machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 sizes... Provided its applied properly seal rubbing during both opening and closing means easy, low-torque valve and. Co., ltd for Model F and FC for either manual or hydraulic gate valves of draining valve... And the other seat area, like the picture shown below Zhejiang ANIX co.... Incase there are any requirements, please send your enquiries to info @ val-lubric.com COOPER CAMERON valves P.O or because. Of lubricant/ sealant aftercleaning routine program of draining the valve is in OPEN! The media can abrade the valve body is the best approach to the... 7 ` q i machined parts interchange with major OEM brands and are to... Regular and preventative maintenance has a direct impact on your ball valves are designed be. Periodic lubrication with valve maintenance Programs brass ball valve ; Right: a manual two-piece steel... Valve is operated more than ten times a day stem area and the mounting.! If the valve is operated infrequently safety procedures when venting product to atmosphere be smooth without any binding the!